1、 Prepare materials
Before starting to make the power cord, the following materials need to be prepared:
1. Wire: Copper or aluminum is usually used as the wire core due to its excellent conductivity.
2. Insulation materials: such as PVC, rubber, etc., used to protect the wire core and prevent current leakage.
3. Fasteners: such as screws, clips, etc., used to fix wires.
4. Welding materials such as solder and flux.
2、 Cutting wire
According to the required length and specifications, at room temperature, the wire drawing machine is used to pass through one or several stretching mold holes to reduce the cross-section, increase the length, and improve the strength. Ensure that the incision is flat and free of burrs.
3、 Welding wire core
Weld the cut wire to ensure a secure connection of the wire core. During the welding process, it is necessary to use flux and solder, and control the welding temperature to prevent wire overheating
Or virtual soldering.
4、 Insulation layer wrapping
Wrap insulation material around the welded wire core to prevent current leakage. When wrapping the insulation layer, it is necessary to ensure that the insulation layer is tight, flat, and free of bubbles or cracks.
5、 Quality inspection
After completing the above steps, it is necessary to conduct quality inspection on the power cord to ensure that it meets relevant standards and requirements.